Here I laid the my wood down and took some measurements of the angle iorn piece I welded to the frame in which holds the axle and spring setup , Then I marked my plywood.
Then I took my router and put a striaght flute router bit in my router and set the depth of bit so the bit would go just a hair deeper than the thickness of the angle iorn, Then I fired up my router and cut the area I had marked out.
(I would suggest if you buy a router make sure you buy a heavy duty one 2hp or bigger, just a suggestion)
Then I cut a couple pieces of tubing and a piece of steel plate then I welded them up, I also bolted the tubing to frame just for a little extra piece of mind, I since this was going to be my spare tire holder. I also drilled a hole in the plate and put a heavy duty bolt in the hole and welded it.
Before welding the bolt in place I put two nuts on the bolt and drilled a hole threw the thread. This hole would be used for a retainer pin to keep the wing nut from loosening up.
I also cut another piece of plate that will go over the bolt after the tire is in place.
Then I glued and nailed a piece of 1/4" laminate with white on one side. I let the glue dry for a couple of days, Then I used my router to cut my radius's.
Then I put the walls where they were going to be, Then I clamped them in place, And where the bolt holes were that connect the frame together I marked the wood and then I removed the wood and drilled the holes out that I marked. Then I clamped my sides back into the proper position and put some longer new bolts in with washers and then I tightened them up.
Then behind the scenes I glued my linoleum down and sat my floor into place.(sorry no photo)
Then I started to put my roof and front wall trusses in place
I used a counter sink drill bit to drill all of my exterior holes and used outdoor screws.
And I wood puttied and sanded all of them.
Then I figured out how many trusses I was going to need then I precut them all.
Most people use 1"X 2" pieces of wood for their trusses.
Not me I wanted all of the strength I could get since a lot of the time when we go camping we tend to get in some bumpy areas.
So I used 2"X 2"s and 2"X 3" for my trusses. (Overkill ? I do not think so)
"GREAT" My windows showed up. My plan is to make doors out of them.
So then I cut out the holes for my doors. I used my jigsaw it did a good job.
Well it is time to Trailer to page 4 see you there.